A district heating system is a central heat source, an insulated supply pipe, a return pipe, a connection at each building and a circulating pump, and it works or fails on three numbers: the heat each building draws, the heat lost per metre of buried pipe, and the power to pump the water. For a village of 30 houses at 4 kW each, 400 m of trench with 50 mm of mineral-wool-class insulation loses about 11.1 kW at 80 °C supply and 50 °C return, which is 9% of the 120 kW peak and 23% of the heat delivered over a 200-day season.

The overall design of a village hot-water network and the numbers that decide whether it is worth building.

Five Parts

  1. Central plant: a boiler (or several sources) that heats the water. See Heat Source.
  2. Supply pipe: carries hot water out, typically 70 to 90 °C.
  3. Return pipe: brings the cooled water back, typically 40 to 60 °C.
  4. Building connections: a heat exchanger or direct connection at each house. See Building Connections.
  5. Circulation pump: moves the water. See Pump Requirements.

Everything else (valves, vents, an expansion tank, a heat store) supports these five.

The Reference Case Used In This Series

InputValueSource
Houses30assumed
Design heat per house4 kWwithin the 3 to 5 kW on the District Heating page
Peak plant output30 × 4 = 120 kWderived
Trench length250 m main + 30 services × 5 m = 400 massumed layout
Pipenominal 50 mm steel: 60.3 mm outside, 52.5 mm inside diameter (handbook dimensions, recalled); one supply, one returnassumed
Insulation50 mm, conductivity 0.041 W/m·Kwool value in Natural Insulation Materials
Temperatures80 °C supply, 50 °C return, ground 8 °Cassumed
Heating season200 days, 4,800 h at 40% average loadassumed

The Three Numbers For That Case

  • Demand. 4 kW × 0.40 × 4,800 h = 7,680 kWh per house; × 30 = 230 MWh per season.
  • Loss. About 27.7 W per metre of trench for the pair of pipes (derived in Insulation Methods); × 400 m = 11.1 kW; × 4,800 h = 53 MWh. That is 53 ÷ 230 = 23% of what the houses take, and 11.1 ÷ 120 = 9% of the peak.
  • Pumping. About 70 W of hydraulic power as an upper bound (derived in Pump Requirements), around 175 W of electricity.

The loss is the number that decides the project. Pumping is small; boilers are big but known. The heat that leaks from the pipes into the ground depends on how many metres of trench each house needs, which is 400 ÷ 30 = 13.3 m per house here.

What The Architecture Chooses

Common Mistakes

  • Designing the plant and ignoring the pipes. The plant is a one-time cost; the pipe loss is paid every hour of every season.
  • Counting trench in streets, not metres per house. A 400 m network for 30 houses is compact; the same houses spread over 1.2 km lose three times as much per house.
  • Stating a number of households served without the pipe run. A figure for houses with no trench length behind it has no loss behind it either.

Safety

The loop is 80 to 90 °C water under pressure

Water at 80 °C scalds in seconds, and a leak in a trench can bring hot water to the surface. An open-vented system can reach at most 100 °C at the vent before it boils over; a sealed one can store enough energy to rupture. Fit a vent or safety valve, do not isolate the boiler from its vent, and keep a pump-failure plan: see Safety Valve and Wood-Fired Boiler Design.

What’s Next