The best haybox fillers are wool, polystyrene beads and down, which rank excellent; hay, straw, dry leaves and crumpled newspaper rank good; cotton rags, wood shavings and dried grass rank moderate. Whatever you use must be dry, fluffy and packed without gaps, and combustible fillers must never touch a hot pot or stone.

A haybox insulator holds still air in fibres or foam. How well it does that, how it behaves when damp and how it fails when compressed decide how long food stays hot.

The Overview’s Ranking

MaterialRatingSourceNotes
Wool blankets or clothingExcellentCommon salvageBest overall; keeps insulating when slightly damp
Styrofoam / polystyreneExcellentBuilding salvageCrumble into beads to fill gaps
Down / feathersExcellentPoultry processingKeep dry; bag in cloth
Hay / strawGoodAgriculturalThe original; dry and plentiful
Crumpled newspaperGoodSalvageLoses loft when damp
Dry leavesGoodEverywherePack tightly; replace when compressed
Cotton clothing / ragsModerateCommonCompresses over time
Wood shavings / sawdustModerateWoodworkingKeep bone dry
Dried grassModerateEverywhereReplace frequently

The overview gives the ratings in relative terms only, with no conductivity values, so this page does not add any.

Choosing

  • Pick for the conditions. Wool tolerates damp; paper and leaves do not.
  • Bag loose fills in cloth so they stay in place and can be changed.
  • Replace compressed fill. Squashed insulation holds less air.
  • Keep pests out. Hay and grain-based fills may attract rodents when stored.

Common Mistakes

  • Using damp fill. Wet insulation conducts heat quickly and may grow mould.
  • Using fill that has settled. Gaps open at the top.
  • Mixing a fire-hazard fill with a hot stone. See Pre-Heated Thermal Mass.

Safety

Combustible and melting fillers

Hay, straw, newspaper, leaves, shavings and sawdust burn, and polystyrene softens and melts near hot objects and burns with toxic smoke. Keep a boiling pot from direct contact where practical and never place a fire-heated stone against them. Do not use fill from damp, mouldy sources.

What’s Next